Thanks! I just upgraded to SignCut 1.95. Now, it doesn't see my Com 3 (which is a KeySpan), so I gotta sort that out. Once done, hopefully it'll work again. My letters are maybe an inch high. Simple, sans-serif font. The other thing happening is that my cutter loses-connection with my PC (I think). The Keyspan is the same I've used forever on Com 3, so I know it's good, but for some reason under SignCut 1.95 the cutter stops responding to the software or the keypresses to align the cutter with the registration mark under 'Settings>Calibrate', Any ideas why I am losing my cutter connection all of a sudden? I haven't changed the KeySpan driver. I am able to draw one registration mark under the calibration menu (in Signcut), but once it does that, I can't use any buttons to align the cutter, nor can I draw more marks after that. I'll see if I can get it working and refer-back to your settings. Thanks!