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Yep, just on paper. I will throw this out there for you too. Using the knife you likely have some degree of overcut set to allow the knife to complete the cut in the corners. The pen tool overcut would properly be set to 0* or the corners will look a bit funky. I just live with the funkiness rather than switching back and too.

Strangest job I have ever been asked to do. 310 1.5 inch circles! Got dizzy watching the cutter, but could not look away. Almost fell over weeding for the same reason.

If you live in a state where most people tint their windows, I'd just cut the red and white. OBC-Red.eps OBC-Black.eps OBC-White.eps

You're already leaps and bounds farther then when you started this thread! I definitely welcome a fellow AI user as well. You should be able to design in AI and just use SCALP as a cutting tool. There is a lengthy tutorial I put together in the AI section that may help you with some of the cutter specific settings.

Another great idea Cal...just on paper? Never used the pen...but I noticed in SCAL how I can see the cuts now without colors in the way and I feel like I've come a little further with at least my logo... I got rid of the double cuts that were going through the vinyl. That was most of my issues...even though the blade was set what I feel is properly. I can use the holder on scrap, draw a circle and it only cuts through the vinyl layer. When I cut my logo now, it doesn't go through anything.